Technically manufacturable and eco-friendly LLC Sympreal products

For more than 10 years, LLC Sympreal has been extracting raw materials by a selective method, developing new types in its own laboratory and supplying technically manufacturable and eco-friendly products to the ceramic market of Russia.

The products of LLC Sympreal are used to manufacture porcelain stoneware, tiles, sanitary ceramics, proppant, and bricks.

The fundamental principle of the LLC Sympreal activity is the rational use and distribution of resources, improvement of quality standards of the ceramic industry, and providing enterprises with high-quality products, which is accompanied by a high level of service.

The process of extraction of raw materials begins with the extraction of clay by a selective method, that is the division into types. Then characteristics of raw material are stabilized according to the granulometric and chemical composition.

Unlike its competitors, LLC Sympreal pays significant attention to the conservation of natural resources and annually raises the standards of eco-friendliness in production:
• We choose equipment that meets EURO 6 standards.
• We use methane-powered machines that reduce the emission of CO2 and other harmful impurities.
• We plan to use methane gas generators.

Our raw materials go through 4 stages of processing:
1. Extraction of raw materials.
2. A selective method of dividing raw materials into types.
3. Refinement of raw materials composition by such impurities as sand and extraneous inclusions to a certain level. The processing is carried out by means of raw materials screening.
4. Double grinding of finished raw materials to the required fraction and obtaining of a finished product.

After that raw materials are placed in a warehouse to be naturally dried and weathered. The cone of warehouses has an average height of up to 15 meters to reduce the total humidity of raw materials, which doesn’t allow precipitation to cover a large area of the warehouse. High characteristics both in chemical and granulometric composition of raw materials can be achieved in such a way.

Technological processing of raw materials such as grinding and weathering helps achieve homogeneity of the obtained raw materials, which allows the client to exclude additional processing of raw materials.

The advantages of LLC Sympreal raw materials are as follows:
• stable chemical indicators
• good liquefiability along with little use of electrolyte chemicals or liquid glass
• ceramic body whiteness, low content of coloring oxides
• high fire resistance

The quality control of LLC Sympreal products is carried out at every stage of production.

The products of LLC Sympreal have a certificate of conformity, a safety data sheet, technical specifications, and accompanying documents for each batch.

LLC Sympreal has a high production, technological, and organizational potential, possesses the necessary financial, material, and labor resources, exerts a significant influence on the industrial and regional economy, and has excellent prospects for further sustainable development.

Technically manufacturable and eco-friendly products of LLC Sympreal imply manufacturing of your high-quality products!